隔音罩環(huán)保型超聲波焊接機(jī)設(shè)備

       焊接原理是：利用超聲波換能器把高頻電能轉(zhuǎn)化為機(jī)械振動(dòng)能，再通過(guò)超聲波焊接模具傳遞到焊件接觸面。機(jī)械振動(dòng)就會(huì)產(chǎn)生高溫，當(dāng)?shù)竭_(dá)焊件熔點(diǎn)時(shí)，塑料件就會(huì)熔化。超聲波焊頭再施加一定的壓力，當(dāng)機(jī)械振動(dòng)停止后，塑料件就迅速冷卻凝固，就會(huì)形成超聲波焊頭與底模所設(shè)計(jì)特定形狀。并且達(dá)到完美焊接效果，焊接強(qiáng)度跟原材料一樣。超聲波焊接機(jī)：在汽車業(yè)的應(yīng)用：制造車身塑料零件，汽車車門、汽車汽車儀表、車燈車鏡、遮陽(yáng)板、內(nèi)飾件、濾清器，反光材料、反光道釘、保險(xiǎn)杠、拉索、摩托車用塑料濾清器、散熱器、制動(dòng)液罐、油杯、水箱、油箱、風(fēng)管、尾氣凈化器、托盤濾板、自行車零件、自行車尾燈、電動(dòng)自行車零件等。
       一、型號(hào)：JL-1542    
       1.1、超聲波功率：額定功4200W，很大功率4600W
       1.2、超聲波頻率15KHZ
       1.3、電源：AC220 V  50 HZ

       二、設(shè)備操作描述：
       本機(jī)為單頭一體式超聲波焊接機(jī)，超聲波發(fā)生器與主機(jī)有電纜線連接，避免了由于工作時(shí)的振動(dòng)而造成的故障。
       三、超聲波焊接的基本原理及特點(diǎn)：
       由超聲波發(fā)生器產(chǎn)生15KHZ的高壓、高頻電信號(hào)，通過(guò)換能器的壓電逆效應(yīng)轉(zhuǎn)換成同頻率的機(jī)械振蕩，并以音頻縱波的形式作用于塑料制品工件上，通過(guò)工件表面及內(nèi)在分子間的磨擦而使傳遞到接口的溫度升高，當(dāng)溫度達(dá)到工件本身的熔點(diǎn)時(shí)，元件接口迅速熔化，繼而填充于接口間的空隙，當(dāng)震動(dòng)停止，工件同時(shí)在一定的壓力下冷卻定形，達(dá)成完美的焊接。

       四、設(shè)備主要結(jié)構(gòu)及元器件品牌：
       4.1換能系統(tǒng)：采用日本原產(chǎn)晶片換能器，日本皇牌鋼變幅桿，功率強(qiáng)勁，堅(jiān)固耐磨，比同等國(guó)產(chǎn)換能系統(tǒng)功率高20%。
       4.2氣動(dòng)元件：采用大直徑氣缸Φ63*80MM—20,五通電磁閥,上下運(yùn)行平穩(wěn),緩沖效果良好,消除焊頭對(duì)工件的沖擊力和對(duì)換能器的反沖力,更利于焊接較為精密的工件及有效保護(hù)壓電陶瓷片。
       4.3本機(jī)設(shè)精密的微調(diào)機(jī)構(gòu)，微調(diào)距離可精密到0.02mm,并且有儀表指示。機(jī)身高度及焊頭的下降距離均有刻度指示，精確度1.0mm;
       4.3機(jī)架:獨(dú)特的長(zhǎng)方型立柱設(shè)計(jì)，機(jī)械強(qiáng)度更高，有效避免了工作時(shí)的后仰現(xiàn)象，機(jī)架板金等全部由激光切割機(jī),數(shù)控剪板折彎?rùn)C(jī)加工而成,保證整機(jī)裝配吻合精良，整機(jī)全部烤漆處理，附著性好，不脫落，外型美觀大方。
       4.4,運(yùn)動(dòng)結(jié)構(gòu):設(shè)備采用臺(tái)灣名牌線性滑軌，精密度極高，（是傳統(tǒng)的導(dǎo)桿配直線軸承不能比擬的）且堅(jiān)固耐磨，使焊頭下降更平穩(wěn),不偏不移.，更有利于焊接較為精密之產(chǎn)品。
       4.5平衡機(jī)構(gòu):換能器組件可隨意旋轉(zhuǎn)，且換能器組件設(shè)水平可調(diào)結(jié)構(gòu)，工作臺(tái)設(shè)可調(diào)結(jié)構(gòu)，兩種調(diào)試結(jié)構(gòu)使調(diào)試模具更方便快捷,易于操作,易學(xué)易懂.
       4.6電器系統(tǒng):全套優(yōu)質(zhì)進(jìn)口元器件組裝,功放部分改良設(shè)計(jì),增加放大組件分擔(dān)負(fù)載,
       降低三極管的溫升,降低毀損率，無(wú)程控板設(shè)計(jì),由日本OMRON時(shí)間繼電器替代機(jī)械式時(shí)間撥碼開(kāi)關(guān),時(shí)間控制更為精確可靠。

The welding principle is: the use of an ultrasonic transducer to convert high-frequency electrical energy into mechanical vibration energy, and then transfer to the contact surface of the weldment through the ultrasonic welding mold. Mechanical vibration will generate high temperature, and when the melting point of the weldment is reached, the plastic part will melt. The ultrasonic welding head applies a certain pressure again, and when the mechanical vibration stops, the plastic parts are rapidly cooled and solidified, and the specific shape designed by the ultrasonic welding head and the bottom mold will be formed. And to achieve a perfect welding effect, the welding strength is the same as the raw material. Ultrasonic welding machine: Application in the automobile industry: manufacturing body plastic parts, automobile doors, automobile instruments, lights and mirrors, sun visors, interior parts, filters, reflective materials, reflective spikes, bumpers, cables , Plastic filters for motorcycles, radiators, brake fluid tanks, oil cups, water tanks, fuel tanks, air ducts, exhaust gas purifiers, tray filter plates, bicycle parts, bicycle tail lights, electric bicycle parts, etc.

       1. Model: JL-1542

       1.1 Ultrasonic power: rated power 4200W, high power 4600W

       1.2, ultrasonic frequency 15KHZ

       1.3. Power supply: AC220 V 50 HZ

       2. Equipment operation description:

       This machine is a single-head integrated ultrasonic welding machine, and the ultrasonic generator is connected with the host by a cable, which avoids malfunctions caused by vibration during work.

       3. Basic principles and characteristics of ultrasonic welding:

       The 15KHZ high-voltage and high-frequency electrical signal is generated by the ultrasonic generator, which is converted into the mechanical oscillation of the same frequency through the piezoelectric inverse effect of the transducer, and acts on the plastic product workpiece in the form of audio longitudinal wave, passing the surface of the workpiece and the inner molecule When the temperature reaches the melting point of the workpiece itself, the interface of the workpiece melts quickly, and then fills the gap between the interfaces. When the vibration stops, the workpiece is cooled and set under a certain pressure at the same time. Perfect welding.

       Fourth, the main structure of the equipment and component brands:

       4.1 Transduction system: It adopts Japanese original chip transducer and Japanese ace steel horn, which is strong in power, sturdy and wear-resistant, and its power is 20% higher than the equivalent domestic transducer system.

       4.2 Pneumatic components: large-diameter cylinder Φ63*80MM-20, five-way solenoid valve, stable up and down operation, good cushioning effect, eliminating the impact force of the welding head on the workpiece and the recoil force on the transducer, which is more conducive to welding more precise Workpiece and effective protection of piezoelectric ceramics.

       4.3 This machine is equipped with a precise fine-tuning mechanism, the fine-tuning distance can be as precise as 0.02mm, and there is an instrument indication. The height of the fuselage and the descending distance of the welding head have scale indications, with an accuracy of 1.0mm;

       4.3 Frame: Unique rectangular column design, higher mechanical strength, effectively avoiding the phenomenon of backwards during work, frame sheet metal, etc. are all processed by laser cutting machine, CNC shearing and bending machine to ensure the whole machine The assembly is well-matched, the whole machine is all painted, with good adhesion, no falling off, and beautiful appearance.

       4.4. Motion structure: The equipment adopts Taiwan famous brand linear slide, which has high precision (it can not be compared with traditional guide rod with linear bearing) and is strong and wear-resistant, so that the welding head can drop more smoothly without deviation., more Conducive to welding more precise products.

       4.5 Balance mechanism: The transducer assembly can be rotated at will, and the transducer assembly is equipped with a horizontal adjustable structure, and the worktable is equipped with an adjustable structure. The two debugging structures make the debugging mold more convenient and quick, easy to operate, easy to learn and understand.

       4.6 Electrical system: assembly of a full set of high-quality imported components, improved design of the power amplifier, and increased amplification components to share the load,

       Reduce the temperature rise of the transistor and reduce the damage rate. There is no program control board design. The mechanical time dial switch is replaced by the Japanese OMRON time relay, and the time control is more accurate and reliable.